GARMENT PRODUCTION MANAGEMENT

Plan smarter.
Balance better.

One workspace for line planning, operator allocation, target calculation, production tracking, bottleneck follow-up and quality inspection.

โ–ถ Watch Tour
โ–ถ APP TOUR

See every option in action

A 43-second walkthrough of what is inside your workspace.

LINE BALANCING APP๐Ÿ‘ค admin
โ–ถ
0:00 / 0:43
Sample data shown for illustration.

Every garment style, one workspace

Plan lines, operations and operators for tops, bottoms, dresses and outerwear.

T-ShirtsKnit basics
Polo ShirtsCollar & placket
Formal ShirtsWoven tops
DressesLadies wear
Jeans & TrousersDenim & bottoms
Hoodies & JacketsOuterwear
ShortsCasual bottoms

From fabric to finished garment

The app follows your floor, step by step.

Cutting

Orders, styles and quantities planned before the fabric is cut.

Sewing

Lines balanced and operators allocated to every operation.

Quality

Inline, end-line and final inspection logged with defect %.

Finishing

Output tracked against target through the day.

Packing

Delivery dates and balance quantity followed to shipment.

โš–๏ธ Smart Line Balance Control

Sample preview only โ€” login to use the full module.

Line Balance OverviewDEMO DATA ยท VIEW ONLY
Efficiency

72%

Target

1,050

Actual

920

Bottlenecks

2

Sample line performance

Line 1 โ€” 72%
Line 2 โ€” 81%
Line 3 โ€” 64%

Everything your production team needs

Role-based modules, so every team sees only what it needs.

๐Ÿ“Š
Dashboard

Line status, target, actual production, achievement and efficiency at a glance.

๐Ÿ“ฆ
Order Planning

Style, buyer, colour, quantity, shipment date and balance tracking.

โš–๏ธ
Auto Line Balancing

Operation SAM, skill matrix, manpower allocation, capacity and targets.

๐Ÿšฆ
Bottleneck Monitoring

Spot low-capacity operations and prioritise balancing actions.

๐Ÿงต
Quality Control

Inline, end-line and final inspection log with defect %, top defect types and open-issue alerts.

๐Ÿ‘ท
Supervisor Portal

Line-specific access, production updates and end-of-day reports.

๐Ÿ› ๏ธ
Breakdown & Mechanics

Record stoppages, assign mechanics and follow up maintenance.

๐Ÿ“ฒ
Send & Contacts

Share allocation details with supervisors and management over WhatsApp.

How it works

From plan to production in three steps.

1
Plan

Add orders, styles, operations and operator skills.

2
Balance & Allocate

Auto-balance lines and allocate operators with PM + IE.

3
Track & Improve

Monitor output, quality and bottlenecks every day.

Built for every role

Admin, Planning, Production Manager, IE, Supervisor, Quality, Mechanic and Management.

๐Ÿ” Admin๐Ÿ—“๏ธ Planning๐Ÿญ Production Manager๐Ÿ“ IE๐Ÿ‘ท Supervisor๐Ÿงต Quality Team๐Ÿ”ง Mechanic๐Ÿ“ˆ Management

Ready to open your workspace?

Sign in to access the modules allowed for your account.

CONTACT

Need help with Line Balancing App?

Contact us for app information and support.

๐Ÿ“ž 80124 35696 โ€” Call ๐Ÿ’ฌ WhatsApp: 80124 35696 โœ‰๏ธ nithiyananthanm@gmail.com
ยฉ Line Balancing App โ€ข Garment production management
LINE BALANCING APP
โ˜๏ธ Shared Database: Supabase connection details are configured. Cloud sync also requires a safe server-side login/RLS setup before cross-device data sync can work.

๐Ÿงต QUALITY DEPARTMENT

Record inspections and defects. AQL result must be decided using the buyer-approved sampling plan; this screen does not invent acceptance limits.

๐Ÿ”Ž INSPECTION / DEFECT ENTRY

โœ๏ธ Editing a saved record โ€” press UPDATE to save changes or CANCEL to discard.

๐Ÿ“Š TOP DEFECT TYPES

Defect quantity by type for the records currently shown below.

๐Ÿ“‹ QUALITY RECORDS

๐Ÿ“ฒ Supervisor & Management SEND

Register line supervisors and management staff. After Auto Balance, SEND opens WhatsApp with the correct current allocation link.

๐Ÿ‘ค LINE SUPERVISORS

๐Ÿข MANAGEMENT STAFF

๐Ÿš€ SEND CURRENT ALLOCATION

Individual SEND is available for each person. Use the common button below to send the current allocation to everyone registered in Supervisor & Management contacts.

๐Ÿ› ๏ธ LINE BREAKDOWN

Supervisor can record line stoppage / operation breakdown and send the latest breakdown details to management.

๐Ÿ“ REPORT LINE BREAKDOWN

๐Ÿ“‹ BREAKDOWN HISTORY

๐Ÿ“ฒ SEND BREAKDOWN

SEND sends the selected/latest breakdown details to registered management staff through WhatsApp.

๐Ÿ“‹ SUPERVISOR END-OF-DAY REPORT

Supervisor manually enters actual production and gets line-wise Target vs Actual, Manpower, SAM, Efficiency, Breakdown and overall EOD performance.

๐Ÿ“ MANUAL ACTUAL PRODUCTION ENTRY

If SAM is left blank, the app calculates average SAM from the current line allocation. Efficiency = Actual Qty ร— SAM รท (Manpower ร— Working Hours ร— 60) ร— 100.

๐Ÿ“Š END-OF-DAY OVERALL REPORT

LineTargetActualAchievementManpowerSAMEfficiencyBreakdownDowntime Min

๐Ÿ“ˆ LINE-WISE EOD DETAILS

๐Ÿ‘ค MY PROFILE

Change your login username without changing your line-balancing data.

โœ๏ธ CHANGE USERNAME

๐Ÿ”‘ CHANGE PASSWORD

๐Ÿข DEPARTMENT-WISE WORKSPACE

Choose your department below. Access to each module still depends on your login role.

๐Ÿ“ฆ PLANNING DEPARTMENT

๐ŸŽฏ IE DEPARTMENT

๐Ÿญ PRODUCTION DEPARTMENT

๐Ÿ‘ท SEWING SUPERVISOR

๐Ÿ”ง MAINTENANCE DEPARTMENT

๐Ÿงต QUALITY DEPARTMENT

๐Ÿ“ˆ MANAGEMENT & ADMIN

๐Ÿ“Œ Management Summary

๐ŸŽฏ Line Status โ€” Efficiency & Auto Target

LineStyleAuto Target QtyEst./HourActualAchievementEfficiencyStatus

๐Ÿ“ฆ ORDER PLANNING

StyleBuyerColorOrder QtyProducedBalanceShip DateRiskAction

โš–๏ธ Smart Line Balance Control

Auto allocation โ€ข bottleneck protection โ€ข manpower utilization โ€ข line-by-line balance

๐ŸŽฏ Live Line Balance Board

Green = balanced โ€ข Orange = warning โ€ข Red = shortage

1. STYLE MASTER โ€” ADD STYLE & OPERATIONS

Select a style below and manually add its operations + SAM, or import the selected style's operations from Excel.

Excel columns: Style No, Operation, SAM, Required Qty. Required Qty tells how many operators are needed for that operation on the line.

StyleOperations / SAM / Required QtyAction

2. OPERATOR SKILL & EFFICIENCY โ€” EXCEL IMPORT

Excel columns: Operator ID, Operator Name, Operation, SAM, Efficiency % โ€” .xlsx, .xls and .csv supported

ADD OPERATOR MANUALLY

IDNameOperationSAMEfficiency %Action

3. DAILY ATTENDANCE โ€” EXCEL IMPORT

Excel columns: Operator ID, Present (YES/NO). Present and absent counts are shown; only present operators are used for balancing.

4. LINE SETUP

Add any number of lines. SAM is taken from the selected Style Operations; no SAM field is required here.

5. AUTO LINE BALANCING

Balance all lines that have a Style selected. Operators are matched by Operation + SAM. Required Qty creates that many operator slots. Present operators only are used. Each Operator ID is allocated once.

6. FINAL OPERATOR ALLOCATION

๐Ÿ’ก MANPOWER RECOMMENDATION

The app identifies extra / low-capacity operators and recommends the best line & operation where they can improve balance. You can apply the recommendation directly to allocation.

LineStyleOperator IDNameOperationSAMEfficiencyLine Target/DayTarget/HourStatusAction

7. BALANCE REPORT โ€” EXTRA / SHORTAGE

๐Ÿ“Š LINE EFFICIENCY DASHBOARD

LineStyleRequiredAllocatedShortageAuto Target QtyEst./HourEst./DayEfficiencyBalance %
๐Ÿ“… Date-wise allocation history compares today with the previous allocation date. Operators returning to their previous line get same-line priority; changed/new operators are highlighted in orange.   Auto Target Qty = allocated manpower ร— working minutes ร— line efficiency รท full garment SAM. Change Working Hours above and run Auto Balance to refresh.

โฑ๏ธ HOURLY PRODUCTION ENTRY

LineHourTargetActualAchievementManpowerStyle SAMEfficiencyAction

๐Ÿšฆ BOTTLENECK OPERATION DASHBOARD

Higher operation load indicates a possible bottleneck.

๐Ÿ“ฆ PLANNING LOGIN

Planning enters Style + Order Qty + Shipment dates. Size breakup is intentionally not used.

CREATE / UPDATE STYLE ORDER PLAN

PLANNING DATA

StyleOrder QtyShipment StartShipment EndBalanceRisk

๐ŸŽฏ PRODUCTION MANAGER + IE โ€” STYLE / LINE ALLOCATION

Both Production Manager and IE have full access to decide which style runs on which lines, line target, and sequence.

ALLOCATE STYLE TO LINES

LINE PLAN BOARD

LineCurrent StyleNext StylePlanned QtyTarget / DayShipmentRisk

๐Ÿ‘ท SUPERVISOR LINE PORTAL

Only the line assigned to this Supervisor is shown.

๐Ÿ” ADMIN CONTROL CENTER

Create logins, assign roles, assign supervisor lines, and control access.

๐Ÿข COMPANY MANAGEMENT

Create company entries and assign a company administrator. Companies are saved in the cloud, so they appear on every device. Only the main admin ID can add or change them. Secure cross-company data isolation still needs server-side rules.

โž• CREATE COMPANY LOGIN

Create a cloud login and associate it with a company. Use a unique User ID for each company.

The account is created through the existing Supabase user-creation endpoint. Company users can create users only inside their own company. Company isolation is enforced by the deployed Supabase Edge Function.

CREATE / UPDATE USER

Select Full Access or enter multiple line numbers separated by commas. Planning Manager is restricted to Planning. WhatsApp number is used for Send & Contacts.

๐ŸŽฌ PRODUCT DEMO (Main Admin only)

๐ŸŽฌ Two-Minute Product Walkthrough

Automatic guided preview of planning, line balancing, production, quality and company access.

LINE BALANCING APP โ€ข PRODUCT TOUR00:00 / 02:00
PRODUCT TOUR

One workspace for garment production

Planning, IE, Production, Quality and Maintenanceโ€”organised for everyday factory decisions.

Illustrative walkthrough; sample figures are not live factory data.

๐Ÿข BRANDING

Manage company names from Company Management above. The product demo is shown only to the main admin (below).

๐Ÿ“ฒ MESSAGE SEND CENTER

Saved contacts appear here automatically. Use individual SEND for one person, or SEND TO ALL for every registered supervisor and management contact.

๐Ÿ—‘๏ธ USER ACCESS DELETE

Select a user and delete only that account. Admin accounts and the currently logged-in account are protected.

USER ACCESS MATRIX

UserCompanyRoleAssigned LineAccess

๐Ÿ”ง MECHANIC MANAGEMENT

Mechanic Manager controls mechanic master, line responsibility, attendance/status and automatic breakdown routing.

๐Ÿ“Š MECHANIC MANAGER DASHBOARD

0
TOTAL MECHANICS
0
AVAILABLE
0
BUSY / OPEN JOB

๐Ÿ‘จโ€๐Ÿ”ง MECHANIC MANAGER

๐Ÿ‘จโ€๐Ÿ”ง MECHANIC MASTER

๐Ÿ“ LINE โ†’ MECHANIC RESPONSIBILITY

Manager selects a mechanic, enters a Line From and Line To range (for example 1 to 4), and saves the responsibility. If a mechanic is already BUSY, the next mechanic request shows ALREADY BOOKED / OVERLOAD and alerts the Mechanic Manager.

๐Ÿšจ OPEN MECHANIC BREAKDOWNS

๐Ÿ“ฒ MECHANIC MANAGER ALERT

When an assigned mechanic is already booked/busy, the Manager gets a WhatsApp alert asking for another mechanic allocation.