ยฉ Line Balancing App โข Garment production management
๐ค CREATE USER
Admin authorization is required to create a new user.
LINE BALANCING APPLINE BALANCING APP
โ๏ธ Shared Database: Supabase connection details are configured. Cloud sync also requires a safe server-side login/RLS setup before cross-device data sync can work.
๐งต QUALITY DEPARTMENT
Record inspections and defects. AQL result must be decided using the buyer-approved sampling plan; this screen does not invent acceptance limits.
๐ INSPECTION / DEFECT ENTRY
โ๏ธ Editing a saved record โ press UPDATE to save changes or CANCEL to discard.
๐ TOP DEFECT TYPES
Defect quantity by type for the records currently shown below.
๐ QUALITY RECORDS
๐ฒ Supervisor & Management SEND
Register line supervisors and management staff. After Auto Balance, SEND opens WhatsApp with the correct current allocation link.
๐ค LINE SUPERVISORS
๐ข MANAGEMENT STAFF
๐ SEND CURRENT ALLOCATION
Individual SEND is available for each person. Use the common button below to send the current allocation to everyone registered in Supervisor & Management contacts.
๐ ๏ธ LINE BREAKDOWN
Supervisor can record line stoppage / operation breakdown and send the latest breakdown details to management.
๐ REPORT LINE BREAKDOWN
๐ BREAKDOWN HISTORY
๐ฒ SEND BREAKDOWN
SEND sends the selected/latest breakdown details to registered management staff through WhatsApp.
๐ SUPERVISOR END-OF-DAY REPORT
Supervisor manually enters actual production and gets line-wise Target vs Actual, Manpower, SAM, Efficiency, Breakdown and overall EOD performance.
๐ MANUAL ACTUAL PRODUCTION ENTRY
If SAM is left blank, the app calculates average SAM from the current line allocation. Efficiency = Actual Qty ร SAM รท (Manpower ร Working Hours ร 60) ร 100.
๐ END-OF-DAY OVERALL REPORT
Line
Target
Actual
Achievement
Manpower
SAM
Efficiency
Breakdown
Downtime Min
๐ LINE-WISE EOD DETAILS
๐ค MY PROFILE
Change your login username without changing your line-balancing data.
โ๏ธ CHANGE USERNAME
๐ CHANGE PASSWORD
๐ข DEPARTMENT-WISE WORKSPACE
Choose your department below. Access to each module still depends on your login role.
Excel columns: Operator ID, Present (YES/NO). Present and absent counts are shown; only present operators are used for balancing.
4. LINE SETUP
Add any number of lines. SAM is taken from the selected Style Operations; no SAM field is required here.
5. AUTO LINE BALANCING
Balance all lines that have a Style selected. Operators are matched by Operation + SAM. Required Qty creates that many operator slots. Present operators only are used. Each Operator ID is allocated once.
6. FINAL OPERATOR ALLOCATION
๐ก MANPOWER RECOMMENDATION
The app identifies extra / low-capacity operators and recommends the best line & operation where they can improve balance. You can apply the recommendation directly to allocation.
Line
Style
Operator ID
Name
Operation
SAM
Efficiency
Line Target/Day
Target/Hour
Status
Action
7. BALANCE REPORT โ EXTRA / SHORTAGE
๐ LINE EFFICIENCY DASHBOARD
Line
Style
Required
Allocated
Shortage
Auto Target Qty
Est./Hour
Est./Day
Efficiency
Balance %
๐ Date-wise allocation history compares today with the previous allocation date. Operators returning to their previous line get same-line priority; changed/new operators are highlighted in orange. Auto Target Qty = allocated manpower ร working minutes ร line efficiency รท full garment SAM. Change Working Hours above and run Auto Balance to refresh.
โฑ๏ธ HOURLY PRODUCTION ENTRY
Line
Hour
Target
Actual
Achievement
Manpower
Style SAM
Efficiency
Action
๐ฆ BOTTLENECK OPERATION DASHBOARD
Higher operation load indicates a possible bottleneck.
๐ฆ PLANNING LOGIN
Planning enters Style + Order Qty + Shipment dates. Size breakup is intentionally not used.
CREATE / UPDATE STYLE ORDER PLAN
PLANNING DATA
Style
Order Qty
Shipment Start
Shipment End
Balance
Risk
๐ฏ PRODUCTION MANAGER + IE โ STYLE / LINE ALLOCATION
Both Production Manager and IE have full access to decide which style runs on which lines, line target, and sequence.
ALLOCATE STYLE TO LINES
LINE PLAN BOARD
Line
Current Style
Next Style
Planned Qty
Target / Day
Shipment
Risk
๐ท SUPERVISOR LINE PORTAL
Only the line assigned to this Supervisor is shown.
๐ ADMIN CONTROL CENTER
Create logins, assign roles, assign supervisor lines, and control access.
๐ข COMPANY MANAGEMENT
Create company entries and assign a company administrator. Companies are saved in the cloud, so they appear on every device. Only the main admin ID can add or change them. Secure cross-company data isolation still needs server-side rules.
โ CREATE COMPANY LOGIN
Create a cloud login and associate it with a company. Use a unique User ID for each company.
The account is created through the existing Supabase user-creation endpoint. Company users can create users only inside their own company. Company isolation is enforced by the deployed Supabase Edge Function.
CREATE / UPDATE USER
Select Full Access or enter multiple line numbers separated by commas. Planning Manager is restricted to Planning. WhatsApp number is used for Send & Contacts.
๐ฌ PRODUCT DEMO (Main Admin only)
APP DEMO VIDEOS
Explore the Line Balancing App
Demo preview - visible only to the main admin.
๐ฌ Two-Minute Product Walkthrough
Automatic guided preview of planning, line balancing, production, quality and company access.
LINE BALANCING APP โข PRODUCT TOUR00:00 / 02:00
PRODUCT TOUR
One workspace for garment production
Planning, IE, Production, Quality and Maintenanceโorganised for everyday factory decisions.
Illustrative walkthrough; sample figures are not live factory data.
๐ข BRANDING
Manage company names from Company Management above. The product demo is shown only to the main admin (below).
๐ฒ MESSAGE SEND CENTER
Saved contacts appear here automatically. Use individual SEND for one person, or SEND TO ALL for every registered supervisor and management contact.
๐๏ธ USER ACCESS DELETE
Select a user and delete only that account. Admin accounts and the currently logged-in account are protected.
USER ACCESS MATRIX
User
Company
Role
Assigned Line
Access
๐ง MECHANIC MANAGEMENT
Mechanic Manager controls mechanic master, line responsibility, attendance/status and automatic breakdown routing.
๐ MECHANIC MANAGER DASHBOARD
0 TOTAL MECHANICS
0 AVAILABLE
0 BUSY / OPEN JOB
๐จโ๐ง MECHANIC MANAGER
๐จโ๐ง MECHANIC MASTER
๐ LINE โ MECHANIC RESPONSIBILITY
Manager selects a mechanic, enters a Line From and Line To range (for example 1 to 4), and saves the responsibility. If a mechanic is already BUSY, the next mechanic request shows ALREADY BOOKED / OVERLOAD and alerts the Mechanic Manager.
๐จ OPEN MECHANIC BREAKDOWNS
๐ฒ MECHANIC MANAGER ALERT
When an assigned mechanic is already booked/busy, the Manager gets a WhatsApp alert asking for another mechanic allocation.